Capacity: | Min. 500pcs/d | Turnkey Project: | Yes |
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Speification: | VRLA,AGM,Gel | Automation: | Semi-automatic, Fully Automatic |
Highlight: | container making machine,cement bag making machine |
Lead Acid Battery Production/Assembly Line
General:
1. Production capacity: 100 pcs/hour.
2. Parameter: 12V, 50-200AH.
3. Electricity: 380V, 50Hz.
4. Air: compressed, 0.6 Mpa.
5. Floor: 100m*20m*8m
Equipment list
1. Plate casting machine
No. | Items | Unit | Specification | Remarks |
1 | Capacity | 8H | 2800 pieces | |
2 | Casting speed | min | 6-12 mold | |
3 | Casting size | mm | 330*130 | |
4 | Casting thickness | mm | 1.1-3.6 | |
5 | Cutting mold adjustable range | mm | 106-150 | |
6 | Lead pot temperature | ºC | 400-550 | continuously adjustable |
7 | Lead spoon temperature | ºC | 400-550 | continuously adjustable |
8 | Mold temperature | ºC | 100-200 | continuously adjustable |
9 | Power | KW | 44 | One machine two pots |
10 | Power source | AC | 3F*380V | |
11 | Compressed air | Mpa | 0.4-0.5 | |
12 | Dimension | mm | 4300*1200*2200 | |
13 | Weight | kg | 1500 |
2. Paste mixing machine
No. | Items | Unit | Spec. |
1 | Capacity | KG/time | 500 |
2 | Time cycle | min | 25-45 |
3 | Rotate speed | Prm | 45 |
4 | Power | KW | 22 |
5 | Cooling water | Mpa | 0.6Mpa tap water |
3. Double side plate pasting machine
1 | Paste volume | 150KG |
2 | Suitable grid plate | Thickness 1,2-4.5mm Width:180-360mm |
3 | Pasting efficiency | 60-130 pieces/min |
4 | Pasting thickness tolerance | <±0.1mm |
5 | Plate weight tolerance | ±5g |
6 | Power | Main motor:12KW Paste feeding motor 0.75KW |
7 | Air source | <0.3m³ >06Mpa. Working 0.5Mpa |
6 | Dimension | 3660mm*1700mm*1650mm |
7 | Weight | 2300KG |
8 | Clean mode | Water and acid spray |
4. Plate surface drying machine
No. | Items | Specification |
1 | Tunnel length | 13 meters |
2 | Temperature | 25ºC--80ºC |
3 | Fan rotate speed | 3000r/min |
4 | Power | 3KW |
5 | Capacity | 8000-10000 PCS/time |
6 | Working mode | Batch type |
7 | Working time | 3,5--4.5H/time |
5. GH Curing and Drying Chamber
GH-1 curing and drying chamber is composed of main box, sub-box, controlling system.
And there are hot air circulating system, heating system, humidification System,
temperature&humidity control system and air inlet&outlet system between the main box and
sub-box.
6. Automatic plate splitting machine
7. Cast-on-strap machine
As per the current demand and production features, we developed ZHX200 Cast-on-strap
machine, it is used for casting and welding for the plate groups in battery assembling process.
The machine is fully automatic and controlled by a PLC, which has 4 working positions. The
machine needs only 2 operators, for the first position, the operator has to put the plate
groups into the clamp and tighten it, for the 2 nd position, all the movements(aligning,
flipping, lug brushing, soldering flux brushing, etc.) are automatic. For the 3 rd position
also fully automatic (aligning, casting, cooling, etc.). The other operator has to take out the
plate group from the clamp into the battery cell.
8. Partition welding machine(for welding the pole ear)
9. Battery tank cap hot sealing and welding machine
10. Screen printer
11. Acid pouring machine(10 heads)
......
This is just for your reference, and we can provide special design service later.